Shredding and Pelletizing System for Foaming Material Recycling

Model NO.: ASP
Voltage: 380V 50Hz or Customized
Electric Components: ABB, Schneider, LS, Omron, or Customized
Application: Film, Raffia, Trim, Hollow Parts, Bottle
Capacity Range: 150-250kg/H
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, TUV
Origin: Jiangsu Zhangjiagang
HS Code: 8477209000
Shredding and Pelletizing System for Foaming Material Recycling

The ASPTM series shredding and pelletizing system is a fully integrated solution that combines shredding, crushing, feeding, plasticization, and pelletizing into one efficient process. Designed for the recycling of various types of plastics, including foaming materials, this system offers a cost-effective and reliable way to process plastic waste from different sources.

Shredding and Pelletizing System for Foaming Material Recycling

Shredding / Enforcing Feeding
This system works in collaboration with European shredder suppliers, using specialized shredding rotors designed to work with single-screw extruders. It effectively reduces, crushes, and feeds various types of plastic scraps, such as films, bottles, raffia, woven bags, fabrics, purges, and lumps. This makes it ideal for processing all kinds of plastic waste in any condition.

Shredding and Pelletizing System for Foaming Material Recycling

Melt Filtration
A standard single plate/piston double station screen changer or a non-stop double plate/piston four-station screen changer can be installed on the extruder head to ensure effective filtration. The choice of filtration technology depends on the quality of the incoming material and the intended use of the final pellets.

Shredding and Pelletizing System for Foaming Material Recycling

Plasticization and Degassing
A specialized single-screw extruder gently melts the crushed plastic scraps. The material is melted and processed over a 32D section. With a dual-zone vacuum degassing system, moisture and low-molecular compounds are efficiently removed, making it particularly suitable for re-pelletizing heavily printed or moisture-sensitive plastics.

Shredding and Pelletizing System for Foaming Material Recycling

Pelletizing
The die-face water ring pelletizing system is the standard granulating method in the ASPTM system. The self-adjusting pelletizing head ensures optimal granulate quality and long service life by maintaining consistent blade pressure. The RPM of the rotating blades is automatically adjusted based on the melt extrusion pressure.

Shredding and Pelletizing System for Foaming Material Recycling

Flowchart:
Shredding and Pelletizing System for Foaming Material Recycling
  1. Belt conveyor
  2. Hauling roller
  3. Shredder
  4. Extruder
  5. Vacuum volatilization
  6. Filtration unit
  7. Water-ring pelletizing unit
  8. Under water pelletizing unit
  9. Strand pelletizing unit
  10. Storage silo 
Specification:
Type Feed opening Motor power
SIEMENS original
Capacity Industrial PC screen
ASP 300*500mm 75KW 150-250kg/h 19 inch

Advantages of the Shredding and Pelletizing System
Suitable for both light and heavy recycling;
Easy to operate;
Intelligent control: One-button start/stop;
Compact design, saves space;
Energy-efficient, reducing consumption by up to 25%.

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