Truck Semi Trailer Fuel Gas Aluminum Tank Welding Machine

Model NO.: TZC
Name: Gantry Type Trailer Tank Welding Machine
Welding Mode: Saw, Migmag
Control Mode: PLC
Control Panel: Industrial Touch Screen
Drive Mode: AC Servo Motor or Step Motor
Welding Diameter: 250-2500mm
Welding Length: 14m
Welding Thickness: 4-20mm
Torch Lifting Stroke: 300-700mm
Tracking System: TV Monitor and 2D Mechanical Device
Trademark: HuaFei
Transport Package: Plastic Film Cover or Plywood Case
Specification: according to work piece
Origin: Jinan
HS Code: 8468800000
Model NO.: TZC
Name: Gantry Type Trailer Tank Welding Machine
Welding Mode: Saw, Migmag
Control Mode: PLC
Control Panel: Industrial Touch Screen
Drive Mode: AC Servo Motor or Step Motor
Welding Diameter: 250-2500mm
Welding Length: 14m
Welding Thickness: 4-20mm
Torch Lifting Stroke: 300-700mm
Tracking System: TV Monitor and 2D Mechanical Device
Trademark: HuaFei
Transport Package: Plastic Film Cover or Plywood Case
Specification: according to work piece
Origin: Jinan
HS Code: 8468800000
Complete equipment of truck semi trailer tank welding machine

1. Longitudinal butt plate welding machine

1.Mainly used for flat stitching longitudinal seam automatic welding, the welding process can be TIG / MIG / MAG / PWA / SAW and other methods for welding carbon steel, stainless steel, aluminum and aluminum alloys, titanium and other materials,
2.widely used the aerospace, automotive parts, motorcycles, home appliances, pressure vessels and food machinery industry.
3.Pneumatic compression device key structure to ensure uniformity of the work piece clamping, mandrel optional water-cooled and back seam gas protection, reduce welding deformation; control system uses PLC + touch interface humane and effective to ensure the welding quality, simple and reliable operation

Truck Semi Trailer Fuel Gas Aluminum Tank Welding Machine

2. Tank straight longitudinal seam welding center

  1.The longitudinal seam welding machine is mainly composed 3× 3 welding manipulator machine, "7" shape support frame (plus copper pad), the work piece carriage, NBC500 gas shielded welding power source (including wire feeder, wiring, etc.), BDQ- composed of a welding oscillator and other parts, mainly for the tapered cylinder outer longitudinal weld seam.

    2.The circular seam welding machine is mainly composed of electric walking rotary welding manipulator, special welding rotator, NBC-500 IGBT gas shielded welding machine, welding trolley, etc. mainly used for outer circular seam welding of tank and vessel. The machine usually put beside wall.

Truck Semi Trailer Fuel Gas Aluminum Tank Welding Machine

3. Long shaft rotator and squirrel tool

1.- Structure: the whole or segmental structures; for 8-16 cubic meters tank;

2.- Mainly used for cement mixer cylinder group welding; cylinder diameter range of 

  ø1800-2600mm, two roller center distance adjustable

3.- Load 5-20 tons; the length of the drum 6000-10000mm; drum ø260-325mm
4.- Adopting AC frequency conversion speed control; and with remote operation box
5.- Smooth operation after loading, speed regulating is reliable; the connection 

6.  between reducer and rotator is connected with a transmission shaft (Universal)

7.- Drive mode: two rolls simultaneously driving; drive type: AC motor;
8.- Fixed frame, chassis plate is welded, annealing after weld, to remove stress
9.- The squirrel cage tooling is annealing treated after welding, connecting surface 

   finishing, good stiffness, high group precision

Truck Semi Trailer Fuel Gas Aluminum Tank Welding Machine

4. Specical shape tank welding positioner and rotator


Rotator parameter
 Model No. GRJ-10
2 Initiative load capacity 10T
Roller base adjust mode Screw stepless regulation
Roller liner speed 200-1000mm/min (Frequency stepless speed adjustment)
Motor power 8×1.1KW
Vessel diameter φ1100-2600
Roller surface material Polyurethane
Roller dia. φ250mm
Roller width 300mm
Inner distance of rail 1500mm


Positioner parameter
1.Loading capacity: 5000kg
2.Work piece length: 5000-20000mm
3.Work piece width: 3600
4.Worktable tilt angle: 360°×n
5.Worktable tilting speed: 0.4r/min~1.5r/min,Rotary drive frequency conversion stepless speed regulation, in the range of speed, fluctuation of rotate speed is not more than 5% when bearing maximum loading
6.Max. Eccentricity:        200mm
7.Rotate center height:       ≥1700mm(on base of ground)
8.Welding current :              1000 A

Truck Semi Trailer Fuel Gas Aluminum Tank Welding Machine


5. Gantry type tank welding center


Welding process:
1). Tank longitudinal seam welding
A. Align the start position of the welding seam through the travel of gantry frame and slide plate moving;
B. Gantry frame travel (travel speed change to frequency stepless speed regulation), start longitudinal seam welding, Operator adjust the welding seam offset in real time manually. Welding head is with welding oscillator, can be used when required.
2). Tank Circular seam welding
A. Align the axle center position of the welding seam through the travel of gantry frame and slide plate moving;
B. Welding positioner drive work piece rotate to finish seam welding, mechanical tracking device adjust the angle and height of welding gun automatically, real-time tracking of work piece surface; and the mechanical tracking device capable of weld in the axial offset can be automatic fine tuning.
C. work piece rotary speed can be adjusted automatically, to meet the requirement of welding.
D. head with a welding oscillator can be used when needed.
Main Technical Parameter
Model No. LZM-4.0
Gantry trolley travel speed 220-2200mm/min
(infinite speed variation)
Torch horizontal moving speed 2200mm/min
Torch lifting speed 390mm/min
Torch lifting stroke 1500mm
Guide rail center distance 4200mm
Guide rail specification 24kg (precision type)
Guide rail length 36m×2
Input power three phase four wire system 380V/50Hz


6. Variable cross section beam welding machine

The equipment is special for automobile beam welding, widely used in building steel structure, the crossbeam of the automobile and engineering machinery " I " beam welding production, adopts centralized control system. Main composed of Gantry frame, two sets of MZ-1000 submerged arc welding power supply, two sets of horizontal electric mobile slider, two sets of electric hanging head, two sets of automatic tracking mechanism, two sets of flux recovery machine and control system etc.. With high efficiency, good welding quality is the ideal equipment for H type and "I "beam welding.

Main technical parameter:
  1. Height of gantry frame(distance between beam and ground)   1.2m
  2. Torch lifting stroke(Up Down)             200mm
  3. Torch longitudinal travel                  700mm
  4. Gantry frame travel motor power           0.75KW×2
  5. Gantry frame travel welding speed         250-1200mm/min
  6. Fast return speed                  2880mm/min
  7. Gantry frame Guide rail center distance: 3m (user prepare)
  8. Length of guide rail        Customizable
7. Chain type beam flipping turn over machine

Main Technical parameter
Item Technical data
Size of work piece L x W (Max.) 3800×3800mm
Length of work piece 7000-14000mm
Turnover mode Chain
Total power 9KW
Hoisting speed About 1500mm/min
R & L center distance of column 4500mm
F & B center distance of column 6000mm
Tilting angle 0°-360°
Driven method Conical braking motor + cycloidal reducer
Max. loading weight 15000Kg
Operate mode remote control
(can work individual or simultaneous)
Column model no. Welded steel plate
Chain specification 18/64
 Truck Semi Trailer Fuel Gas Aluminum Tank Welding Machine


 
Certification

Truck Semi Trailer Fuel Gas Aluminum Tank Welding Machine

Service


Warranty: 12 months from the date of Bill of Lading.
The Seller shall bear responsibility for the entire machineries normally working during 12 months from the date of Bill of Lading. During warranty period, if are damages and disorders of equipment due to machine quality, The Seller shall be responsible for replacement of the defective parts with new parts. The warranty shall also include performance functions as defined in the offer. In the case that there is any defect The Buyer shall inform The Seller in writing and photos of the broken parts. The Seller will assist and deal with such damages within 15 days from receipt of The Buyer's above information.
The Seller doesn't guarantee the spare parts which are easily worn out / damaged. The Seller deems it his responsibility to furnish The Buyer these spare parts at prices reasonable or agreed.
The Seller doesn't guarantee equipment in case faults caused by operators' improper operation or electric source's breakdown.
 
Service condition:
1) When Sellers send engineer to Buyer's place for Installation, Commissioning and training for the machine in this contract in Buyer's place, Buyer shall undertake all the relative fees like, all tickets, accommodation for Seller's engineers.
2) Seller shall, within one week of receiving the above information, provide the required and qualified personnel to undertake supervision of installation, commissioning and training.
3) If the Buyer needs the service after sales from Seller, then Buyer shall undertake all the relative fees, like Round Tickets, Accommodation, Internal and international transportation, Labour cost of engineers etc.
4) When the Seller's engineer carries out the services in Buyer's place, Buyer shall arrange a Translator that can speak Chinese for Seller's engineer.
5) Labour cost for engineers: 80.00 USD per person, per day.
 
Complete equipment of truck semi trailer tank welding machine

1. Longitudinal butt plate welding machine

1.Mainly used for flat stitching longitudinal seam automatic welding, the welding process can be TIG / MIG / MAG / PWA / SAW and other methods for welding carbon steel, stainless steel, aluminum and aluminum alloys, titanium and other materials,
2.widely used the aerospace, automotive parts, motorcycles, home appliances, pressure vessels and food machinery industry.
3.Pneumatic compression device key structure to ensure uniformity of the work piece clamping, mandrel optional water-cooled and back seam gas protection, reduce welding deformation; control system uses PLC + touch interface humane and effective to ensure the welding quality, simple and reliable operation

Truck Semi Trailer Fuel Gas Aluminum Tank Welding Machine

2. Tank straight longitudinal seam welding center

  1.The longitudinal seam welding machine is mainly composed 3× 3 welding manipulator machine, "7" shape support frame (plus copper pad), the work piece carriage, NBC500 gas shielded welding power source (including wire feeder, wiring, etc.), BDQ- composed of a welding oscillator and other parts, mainly for the tapered cylinder outer longitudinal weld seam.

    2.The circular seam welding machine is mainly composed of electric walking rotary welding manipulator, special welding rotator, NBC-500 IGBT gas shielded welding machine, welding trolley, etc. mainly used for outer circular seam welding of tank and vessel. The machine usually put beside wall.

Truck Semi Trailer Fuel Gas Aluminum Tank Welding Machine

3. Long shaft rotator and squirrel tool

1.- Structure: the whole or segmental structures; for 8-16 cubic meters tank;

2.- Mainly used for cement mixer cylinder group welding; cylinder diameter range of 

  ø1800-2600mm, two roller center distance adjustable

3.- Load 5-20 tons; the length of the drum 6000-10000mm; drum ø260-325mm
4.- Adopting AC frequency conversion speed control; and with remote operation box
5.- Smooth operation after loading, speed regulating is reliable; the connection 

6.  between reducer and rotator is connected with a transmission shaft (Universal)

7.- Drive mode: two rolls simultaneously driving; drive type: AC motor;
8.- Fixed frame, chassis plate is welded, annealing after weld, to remove stress
9.- The squirrel cage tooling is annealing treated after welding, connecting surface 

   finishing, good stiffness, high group precision

Truck Semi Trailer Fuel Gas Aluminum Tank Welding Machine

4. Specical shape tank welding positioner and rotator


Rotator parameter
 Model No. GRJ-10
2 Initiative load capacity 10T
Roller base adjust mode Screw stepless regulation
Roller liner speed 200-1000mm/min (Frequency stepless speed adjustment)
Motor power 8×1.1KW
Vessel diameter φ1100-2600
Roller surface material Polyurethane
Roller dia. φ250mm
Roller width 300mm
Inner distance of rail 1500mm


Positioner parameter
1.Loading capacity: 5000kg
2.Work piece length: 5000-20000mm
3.Work piece width: 3600
4.Worktable tilt angle: 360°×n
5.Worktable tilting speed: 0.4r/min~1.5r/min,Rotary drive frequency conversion stepless speed regulation, in the range of speed, fluctuation of rotate speed is not more than 5% when bearing maximum loading
6.Max. Eccentricity:        200mm
7.Rotate center height:       ≥1700mm(on base of ground)
8.Welding current :              1000 A

Truck Semi Trailer Fuel Gas Aluminum Tank Welding Machine


5. Gantry type tank welding center


Welding process:
1). Tank longitudinal seam welding
A. Align the start position of the welding seam through the travel of gantry frame and slide plate moving;
B. Gantry frame travel (travel speed change to frequency stepless speed regulation), start longitudinal seam welding, Operator adjust the welding seam offset in real time manually. Welding head is with welding oscillator, can be used when required.
2). Tank Circular seam welding
A. Align the axle center position of the welding seam through the travel of gantry frame and slide plate moving;
B. Welding positioner drive work piece rotate to finish seam welding, mechanical tracking device adjust the angle and height of welding gun automatically, real-time tracking of work piece surface; and the mechanical tracking device capable of weld in the axial offset can be automatic fine tuning.
C. work piece rotary speed can be adjusted automatically, to meet the requirement of welding.
D. head with a welding oscillator can be used when needed.
Main Technical Parameter
Model No. LZM-4.0
Gantry trolley travel speed 220-2200mm/min
(infinite speed variation)
Torch horizontal moving speed 2200mm/min
Torch lifting speed 390mm/min
Torch lifting stroke 1500mm
Guide rail center distance 4200mm
Guide rail specification 24kg (precision type)
Guide rail length 36m×2
Input power three phase four wire system 380V/50Hz


6. Variable cross section beam welding machine

The equipment is special for automobile beam welding, widely used in building steel structure, the crossbeam of the automobile and engineering machinery " I " beam welding production, adopts centralized control system. Main composed of Gantry frame, two sets of MZ-1000 submerged arc welding power supply, two sets of horizontal electric mobile slider, two sets of electric hanging head, two sets of automatic tracking mechanism, two sets of flux recovery machine and control system etc.. With high efficiency, good welding quality is the ideal equipment for H type and "I "beam welding.

Main technical parameter:
  1. Height of gantry frame(distance between beam and ground)   1.2m
  2. Torch lifting stroke(Up Down)             200mm
  3. Torch longitudinal travel                  700mm
  4. Gantry frame travel motor power           0.75KW×2
  5. Gantry frame travel welding speed         250-1200mm/min
  6. Fast return speed                  2880mm/min
  7. Gantry frame Guide rail center distance: 3m (user prepare)
  8. Length of guide rail        Customizable
7. Chain type beam flipping turn over machine

Main Technical parameter
Item Technical data
Size of work piece L x W (Max.) 3800×3800mm
Length of work piece 7000-14000mm
Turnover mode Chain
Total power 9KW
Hoisting speed About 1500mm/min
R & L center distance of column 4500mm
F & B center distance of column 6000mm
Tilting angle 0°-360°
Driven method Conical braking motor + cycloidal reducer
Max. loading weight 15000Kg
Operate mode remote control
(can work individual or simultaneous)
Column model no. Welded steel plate
Chain specification 18/64
 Truck Semi Trailer Fuel Gas Aluminum Tank Welding Machine


 
Certification

Truck Semi Trailer Fuel Gas Aluminum Tank Welding Machine

Service


Warranty: 12 months from the date of Bill of Lading.
The Seller shall bear responsibility for the entire machineries normally working during 12 months from the date of Bill of Lading. During warranty period, if are damages and disorders of equipment due to machine quality, The Seller shall be responsible for replacement of the defective parts with new parts. The warranty shall also include performance functions as defined in the offer. In the case that there is any defect The Buyer shall inform The Seller in writing and photos of the broken parts. The Seller will assist and deal with such damages within 15 days from receipt of The Buyer's above information.
The Seller doesn't guarantee the spare parts which are easily worn out / damaged. The Seller deems it his responsibility to furnish The Buyer these spare parts at prices reasonable or agreed.
The Seller doesn't guarantee equipment in case faults caused by operators' improper operation or electric source's breakdown.
 
Service condition:
1) When Sellers send engineer to Buyer's place for Installation, Commissioning and training for the machine in this contract in Buyer's place, Buyer shall undertake all the relative fees like, all tickets, accommodation for Seller's engineers.
2) Seller shall, within one week of receiving the above information, provide the required and qualified personnel to undertake supervision of installation, commissioning and training.
3) If the Buyer needs the service after sales from Seller, then Buyer shall undertake all the relative fees, like Round Tickets, Accommodation, Internal and international transportation, Labour cost of engineers etc.
4) When the Seller's engineer carries out the services in Buyer's place, Buyer shall arrange a Translator that can speak Chinese for Seller's engineer.
5) Labour cost for engineers: 80.00 USD per person, per day.
 

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