"Three bases" plan to boost the mechanical parts industry

Recently, the Ministry of Industry and Information Technology officially released the “Twelfth Five-Year Development Plan for Machinery Basic Parts, Basic Manufacturing Processes and Basic Materials Industry”. The "Planning" pointed out that through five years of efforts, China's "three-base" industrial innovation capability will be significantly enhanced. By 2020, it will form an industrial structure that will develop in synergy with the host, and it will be able to meet major equipment and high-end equipment to mechanical basic parts, The demand for basic manufacturing processes and basic materials has changed the situation in which the development of the industry is seriously lagging behind.

"From the beginning of the revitalization plan in 2009 to the current plan for basic parts, it can be seen that the country is paying more and more attention to the basic machinery industry, and the machinery industry has changed from a heavy host to a synchronous development of the main engine and parts and components. What's more gratifying is that the state has proposed As soon as possible, we reversed the importation of important basic parts and raised the basics of development to a very important level. For this reason, the industry is very excited.” Sha Baosen, Chairman of the China Hydraulic and Pneumatic Sealing Industry Association, a member in the mechanical parts industry After more than 40 years of work, he has been calling for more than 20 years of senior experts for the development of basic parts. He is also a participant in the “Three-Fund” 12th Five-Year Plan and expressed his great satisfaction during an exclusive interview with reporters.

High-end products lag behind mainframes. "In the construction machinery industry, there is a pain in the lock-throat of China's equipment manufacturing industry, and 70% of profits are swallowed by imported infrastructure."

Mechanical basic parts, basic manufacturing processes and basic materials are the basis for the survival and development of the equipment manufacturing industry, and their level directly determines the performance, quality and reliability of major equipment and host products.

It is understood that after years of efforts, China's mechanical "three-base" industry has made considerable progress, product varieties and levels have been greatly improved, a variety of common mechanical parts and production output value in the forefront of the world, supporting capabilities continue to increase, formed The complete production system that can meet the general needs of the host industry provides an important support and guarantee for the development of the equipment manufacturing industry.

Sha Baosen told reporters that the average domestic market share of domestic machinery, such as bearings, gears, and fasteners, can reach about 65%. The low-end and mid-end products can basically be resolved independently. However, some high-end products do not have the performance indicators and production capacity. suit one's needs.

“In hydraulic components, engines, and electronic control systems, the hydraulic components are the most pointed thorns stuck in the throat of China’s construction machinery industry. Nearly half of the 160,000 excavators manufactured in 2010 in China Relying on imports, 70% of the profits of the industry are swallowed by imported basic parts, and hydraulic parts occupy the first place. Domestic equipment is obviously at a disadvantage when competing with world-renowned brands due to weak key parts and components technology.” Sha Baosen said, high-end hydraulic parts The lack of technical problems has a long history.

Some companies that have long relied on imported parts and components have profound experience. The owner of a seal company in Jiangsu had privately complained to reporters. “Because there is no independent technology, we have to ask people to sell our products. The price is not only several times higher, but also the delivery date is not guaranteed. It is often dragged from 3 months. After one year the market has changed before delivery."

Since 2008, the scale of China's equipment manufacturing industry has consistently ranked first in the world, and the integration capabilities of mainframes and major equipment have been significantly improved. However, the high-end "triple-base" products can not keep up with the requirements of host development, the rapid development of high-end consoles and the shortage of supporting "triple-base" products have become contradictory, which has become a bottleneck restricting the development of China's major equipment and high-end equipment. The "Twelfth Five-Year Plan" is an important period of strategic opportunities for realizing the transformation from a large equipment manufacturing country to a powerful equipment manufacturing country. It is crucial to develop "three-base" industries, upgrade product levels, and enhance supporting capabilities.

Industrial development has gradually improved. On October 14, a total investment of 2.6 billion yuan and 600,000 sets of high-end hydraulic components with independent intellectual property rights were put into batch production at Shandong Changlin Group Zhongchuan Hydraulics Co., Ltd., which indicates that domestic high-end hydraulic parts achieved zero. breakthrough.

In fact, after the release of the “Restructuring and Revitalization Plan for the Equipment Manufacturing Industry” in 2009, the host companies and parts and components companies in the machinery industry began to realize the importance of basic parts and began to actively participate in the investment.

“The preliminary statistics indicate that the funds invested in the hydraulic and airtight industry for the past three years amounted to no less than 30 billion yuan, which exceeded the sum of the first five five-year plans. We will direct these funds to concentrate on the development of high-end products and avoid duplication of low-end construction. Waste.” Sha Po-Sen said that in these sources of investment, mainly host companies and private capital, Sany Heavy Industry, Liugong, XCMG, XGMA and other host companies have investment plans; professional hydraulic companies have also stepped up their investment. Shanxi Yuci Hydraulics has a large capital investment plan.

With the efforts of all parties, some high-end parts and components in China have achieved key technological breakthroughs in recent years, and some have reached internationally advanced levels.

According to reports, Jiangsu Hengli High Pressure Cylinder Co., Ltd. has mastered the world's leading fuel tank production technology and has recently been successfully listed. The person in charge of the company proposed that the key technologies of the other two key components of the hydraulic pump and the valve are expected to achieve a breakthrough within three to four years.

The successful experience of a private enterprise in Zhejiang made Sha Baosen deeply remembered. Ningbo Tiansheng Seals Co., Ltd. has invested all of its capital in R&D of seals for more than ten years. In 2010, under the leadership of its Chairman, Züigen, Ningbo Tiansheng finally produced the world's top level of nuclear power gasket seals, which changed China's gaskets have been subject to human conditions for a long time, pulling down the international monopoly price by about 70%. Moreover, the chief executive of a U.S. company went to Ningbo for the acquisition six times and was rejected by the strict word of the boss's affair. "To sell them is equivalent to the future."