A one-piece casting bed CNC machine refers to a type of CNC Lathe or CNC machine tool that utilizes a single, solid cast iron bed for stability and rigidity during machining operations. This design offers several advantages in terms of machine performance and accuracy.
The use of a one-piece casting bed in CNC machines provides enhanced stability and vibration damping, ensuring precision and accuracy during machining processes. The solid construction of the bed helps to minimize vibration and absorb cutting forces, resulting in improved machining quality and surface finish.
Additionally, a one-piece casting bed offers better thermal stability, as cast iron has excellent heat absorption and dissipation properties. This helps to reduce thermal deformation and maintain dimensional accuracy during long machining runs or when working with heat-generating materials.
One example of a one-piece casting bed CNC lathe is the CK61100E model offered by Shandong Pulute Machine Tool Co., Ltd. 3 This CNC lathe features a large swing over bed of 1000mm, a three-gear, step-less spindle transmission, and a powerful 15KW spindle motor. It also has a ball screw drive for precise movement and various optional accessories for customization.
One-Piece Casting Bed Cnc,One-Piece Cast Iron Cnc Lathe,One-Piece Cating Cnc Lathe,One-Piece Casting Bed Digital Machine Ningbo Leyan Machinery Technology Co., Ltd , https://www.cncleyan.com
Cemented Carbide Rubber Ring Cutting Circular Slitting Knives
We supply a wide range of tungsten carbide discs, specifically designed for use in industries such as paper, tobacco, rubber, plywood, hardwood, PCB, PVC, stainless steel, high manganese steel, electronic circuit boards, lamp tubes, and fiber cement boards. Our available grades include YG6A, YG8A, YG8X, YG8, YG10X, YS2T, and more. These products are manufactured with high precision, ensuring no defects, cracks, or indentations. The cutting process is challenging due to the strict requirements, but we utilize advanced techniques like static pressing and HIP sintering to enhance product performance. Additionally, our polishing and plating processes ensure smooth cutting, reduced friction, improved accuracy, and extended tool life, ultimately saving our customers time and money.
We tailor our products according to customer drawings and recommend suitable grades based on specific needs. Our high-precision circular disc cutters and round-cut blades are ideal for applications requiring high wear resistance, sharpness, and durability.
Key specifications include:
- Tolerance: Diameter (±0.01 mm), Thickness (±0.005 mm), Inner Diameter (H7), Balance (±0.005 mm)
- Hardness: HRC 64–66° and HRC 68–70°
- Features: Precision in diameter, thickness, and straightness; customization available
YG8 and YS2T are commonly used for making carbide cutting discs, but we can also provide other sizes based on your requirements.
**Grade Properties:**
- **YG8**: Offers high strength and impact resistance, making it suitable for rough machining of cast iron, non-ferrous metals, and non-metallic materials at lower cutting speeds.
- **YS2T**: A fine-grain alloy with excellent wear resistance, bending strength, and thermal stability, ideal for cutting refractory alloys, stainless steel, and high manganese steel.
**How to Identify a Quality Carbide Disc:**
1. **Sound Test**: Hang the blade and gently tap it with a wooden hammer. A clear sound indicates no cracks, while a dull sound suggests damage and should be discarded to avoid accidents.
2. **Running Speed**: Ensure the blade operates at or below 4800 RPM.
3. **Installation**: Align the blade center with the rotating shaft accurately. Clean all mounting surfaces to prevent debris from affecting performance.
4. **Protective Equipment**: Always install a protective cover (made of steel, rubber, or other materials) before running the blade to ensure safety.
Our commitment to quality, precision, and customer satisfaction makes us a reliable partner in the manufacturing and cutting industry.