What is smart manufacturing equipment and smart mold?

The so-called intelligent manufacturing equipment is a manufacturing equipment with sensing, analysis, decision-making and control functions. The intelligent mold also has the functions of sensing, analysis, decision-making and control. The stamping mold and die-casting mold with sensing and temperature control functions have the function of temperature control. The injection molds, etc., manufactured by intelligent control means such as injection molding parameters and in-mold flow conditions are smart molds.

Industry experts pointed out that with China's low-cost human resources difficult to continue and the continuous development of science and technology, automation and intelligent manufacturing will inevitably become an important direction of development of modern manufacturing, intelligent mold will also be followed by rapid development. Producing products with intelligent molds can further improve product quality and production efficiency, save more materials, realize automated production and green manufacturing.

Therefore, although the current total amount of smart mold is still not much, but it represents the new direction of development of mold technology, in the industry product structure adjustment and development methods will play an increasingly important role. The development of intelligent molds will inevitably have a powerful driving role in promoting the rapid improvement of the entire mold industry. Therefore, it is particularly necessary to prioritize the development of intelligent molds in the development of the industry.

Experts summarized the intelligent tooling for emerging strategic industries.

I. Energy-saving and environment-friendly molds for energy-saving and environmental protection industries

(1) Molds for lightweight energy-saving and emission-reduction of automobiles;

(2) High-gloss traceless and in-mold assembly decorative molds manufactured by intelligent control means such as injection molding parameters and in-mold flow state;

(3), laminated molds and rotating molds;

(4) Multi-color and multi-material injection molds;

(5) Multi-layer coextrusion composite molds;

(6) Multifunctional compound efficient mould;

(7) LED new light source matching mold;

(8), high-efficiency energy-saving motors, steel sheet stamping dies, etc.

Second, precision, ultra-precision molds with sensing functions for a new generation of information technology industries

(1) Large-scale integrated circuit lead frame precision multi-position progressive die;

(2) Multi-cavity multi-injection head lead frame precision rubber and plastic packaging mold;

(3) High-precision and high-speed multi-position progressive die for electronic components and connectors;

(4) A new generation of high-efficiency multi-column precision multi-position progressive die and multi-functional composite high-efficiency forming die;

(5), a new generation of electronic products plastic parts intelligent forming mold;

(6) High-precision multi-layer light guide plate molds;

(7), IOT sensor ultra-precision molds and so on.

III. Medical Device Precision Ultra-precision Mould for Biological Industry

(1) To manufacture precision super-precision medical device injection molds through intelligent control methods such as plastic injection parameters and in-mold flow status;

(2) Biological and medical industry advanced component metal (stainless steel, etc.) powder injection molds, biochip molds, etc.

IV. Intelligent molds for high-end equipment manufacturing industry services

(1) Large-scale precision stamping dies for large CNC forming stamping equipment;

(2) Precision forging dies for heavy forging equipment;

(3) Large-scale temperature-controlled precision casting molds for clean and efficient casting equipment;

(4) Large-scale precision plastic molds for non-metal forming equipment;

(5) High-grade radial tires and giant engineering tire molds;

(6) Large-scale precision numerically-controlled debugging-free indentation bending molds and intelligent bending molds for large CNC bending machines and intelligent bending machines;

(7) Aerospace and defense industry special material forming molds and rapid dies;

(8) Special casting and forging dies and special nonferrous metal stamping dies for aerospace and defense industries;

(9)EMU gearbox mould and ultra-high speed (>300km/h) precision bearing mould;

(10) Optical aspherical lenses and special lens forming dies for military products;

(11) Plastic metal materials such as ultra-thin, super-fine and micro-part forming molds;

(12) Fast and efficient intelligent forming molds for metal and non-metal materials for high-end manufacturing.

V. Mould for New Energy Industry Service

Megawatt wind turbine new blade mold, spindle mold and motor molds.

Sixth, mold for the new energy automotive industry

(1) New energy vehicle battery mold;

(2) New energy vehicle transmission device mold;

(3) The new energy vehicles are plastic steel and light metal steel molds;

(4) Energy-saving automobile hybrid power device mold;

(5) Auto-mold thermoforming dies and multi-station automation stamping dies.

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