FAW Liberation Engine Division cold-tested black technology added “3•15”

Choosing to hold the “Core Power's Most Powerful” Media Open Day event on March 15, 2018 fully demonstrated that the FAW Liberation Engine Division paid attention to users and paid attention to the quality and authenticity guarantee of engine parts. In this event, the China Truck Network reporter followed the staff to visit the Aowei Engine Production Line and Forward-looking Technology Institute, and experienced the actual excellence of Xichai's product quality.

"Core Power Most Powerful" Media Open Day Event

Cold test black technology to create the most provincial "core"

As the saying goes, hearing is imaginary and seeing is true. Participated in the 3.15 Media Open Day event of the FAW Jiefang Engine Business Department. After visiting the production line and the Forward-looking Technology Institute, the China Truck Network reporter personally verified the energy conservation, environmental protection, safety and reliability of Xichai Power.

According to the reporter of China Trucking Network, in June 2012, the first experimental cold test bench for the FAW Jiefang Engine Division was completed, and in June 2015, it began to implement cold test batch production on heavy-duty engines. It was completed in October 2017. The proportion of cold-tested processes for volume change of oil-changing engines has reached 90%, occupying a leading position in the industry. Then in December 2017, the 6DM3 engine also began mass production of cold tests. 6DM series engine cold test technology has been implemented so far, has won 9 national honors, 2 provincial honors, Wuxi municipal honors.

Aowei 13L Engine Showcase

The relevant personnel of the FAW Liberation Engine Division introduced that after the implementation of the cold test, the test capability of the Xichai engine was increased from an annual output of 75,000 units to an annual production capacity of 125,000 units, saving over 10 million yuan in technical reform investment. At the same time, the consumption of diesel in a single 6DM engine was reduced by 10.86Kg, and since the implementation of the cold test process, diesel has saved more than 800 tons. The CO2 emission of a single 6DM engine was reduced by 36.36 Kg. Since the implementation of the cold test process, CO2 emissions have been reduced by more than 2,500 tons. In addition, the FAW Liberation Engine Division achieved a higher level of quality of parts and engine assembly since the implementation of the cold test process. The failure rate of zero kilometer was reduced by 78.6%, and the quality improvement effect was very significant.

In the heavy-duty diesel engine production line, the reporter randomly selected a cold test offline line on the assembly line, which can be directly delivered to the diesel engine in the user's hands, and tracked the whole process. The diesel engine passed the hot test bench test, the computer automatically generated a test report, and displayed a hot test engine. Similar to the cold test engine data, this result proves that the engine business unit has a strong ability to adjust the quality of the assembly, product design, and component system control, so as to ensure that each product produced is a fine product that can be Users can test and market tests.

Aowei 11L engine enters hot test bench test preparation

Xichai's fuel-efficient, environmentally-friendly and reliable features have not only been verified in the industry, but have also been widely recognized by market users. The Jiefang J6P420 horsepower 6X4 tractor equipped with the Xichai CA6DM2-42E51 engine and driven by Xi Shu Zhuangcun, Hanting Town, Nantuo Township, Zhengding County, Shijiazhuang City, Hebei Province, has achieved a miracle of 24L fuel consumption of 24L, which is lower than that of the non-Aowei brand engine with the same power segment. More than 5 liters. The Hetian Shuntong company's fleet has been driving in the hinterland of the Taklimakan Desert for many years. In the harsh environment of high temperatures, winds and sand, 13 liberation tractors equipped with Aowei engines have set a record of 2 million kilometers without major repairs.

Engine Division products not only won widespread praise from domestic users, but also became a beautiful landscape in overseas markets. At present, the Engine Division has exported a total of more than 120,000 engine products of various types. The products are distributed in more than 60 countries and regions such as Vietnam, Indonesia, South Africa, Spain, and the Philippines. Only the engine capacity of the Xichai brand of the Vietnam market has reached nearly 30,000 units. The Aowei CA6DL3-35E6 six-emission diesel engine matching coach has passed the vehicle PEMS test organized by the British Vehicle Accreditation Administration (VCA) once and became the first domestic diesel engine to pass the Euro V C phase emission test, achieving almost zero emissions. . Conway 4DW93-45DT4 diesel engine passed the T4 Final stage emission certification of the US Environmental Protection Agency (EPA) and obtained the 2018 model certification, becoming the first multi-cylinder diesel engine in the United States to achieve this certification, filling the domestic industry gap and achieving A pass to enter the Americas market.

The team supports the strongest technological achievement "core"

Over the years, regardless of how the market is changing, the market share of the FAW Jiefang Engine Division has always remained at the forefront of the industry. In 2018, affected by the decline of dividends in the GB1589 policy, the sales growth of medium- and heavy-duty trucks slowed down. However, the overall efficiency of the engine business division remained stable, with market share ranking third. The Aowei 11L engine maintains a sales share of more than 60% in the same-power segment engine market and ranks first in the industry for five consecutive years.

Then, why is the Engine Division's product consistently winning the favor of users? What kind of “unique secrets” is behind the product sales? The party secretary and general manager of the engine business department, Qian Hengrong, gave the answer.

Secretary of the Party Committee and General Manager of FAW Liberation Engine Division Qian Hengrong

Since the plant was built in 1943, Xichai has always insisted on its own development path. Especially since the development of the Aowei 7.7 hoist in 2001, Xichai has independently developed Aowei 9-liter, 11-liter, and 13-liter. Machine, 16-liter machine, the product has always maintained the first-class level in the country, and has the strength to compete with international competing products. ”

Aowei 11L Engine Showcase

In October 2017, under the unified deployment of the Liberation Business Division, based on the original Xichai, the Deutz FAW (Dalian) Diesel Engine Co., Ltd., the FAW Wuxi Oil Pump and Grease Research Institute, and the FAW Technology Center Engine Development Center were established. FAW Liberation Engine Division. At present, the Engine Division relies on itself and masters the independent technology. It is a unique combination of self-integrated common rail + self-contained gas-fired post-processing system, which is the first in China to break the monopoly of international suppliers and fill the industry gap. It is also the first dedicated cam compression engine braking safety technology in China. The braking power is at the international advanced level and ensures safer driving. The commitment of 1.5 million kilometers of B10 life and 100,000 kilometers of oil change cycle is the industry leader.

The Engine Division has taken a new step in terms of product, technology, brand, team, quality, and service and has become a self-reliant Chinese "core." In terms of products, the former Xichai and DDE complement each other, and the product displacement covers 2-16 liters, forming a new pattern of comprehensive development of heavy, medium and light. The power density of the six-phase products is the largest. In terms of technology, it has successfully entered the era of independent research and development 3.0, fully integrated with the international level, and has achieved industrial leadership in fuel economy. In terms of branding, the brand core value system was established through the two-wheel drive path of “communicating the brand internally and grasping customer perception”. The value of the Xichai brand exceeded 10 billion. In the team, through the reform, the engine division formed a team with excellent scale, excellent structure, and excellent configuration.

FAW Jiefang Engine Division Product Show

At present, there are 1,160 employees in the R&D team of the business division, which supports a simultaneous development of 16 models on the 8 major platforms, leading the industry in terms of development efficiency. In terms of quality, relying on a sound quality assurance system, product reliability has been effectively guaranteed. The introduction of long-term oil change, long three guarantees and other differentiated competition means not only forms a competitive advantage in China, but also exceeds European standards. In terms of services, it established 15 regional service centers with more than 2,000 service outlets, a service radius of less than 50 kilometers, and more than 550 service technicians. The "core core" service has become the industry benchmark.

Self-confidence brings self-confidence, self-strengthening inspire people. Qian Hengrong, Secretary of the Party Committee and General Manager of the Engine Business Division confidently stated: “At present, the engine business unit has the strength to respond to market changes, has no fear of the impact of new energy products, has no fear of the test of market fluctuations, and has a positive product development. With its strength, Xichai brand does not consider joint ventures and independent products without regard to technology introduction; it has the strength to integrate with the international market, and firmly believes that independent brands can resist the attacks of foreign brands, firmly convinced that the engine division products will enter the high-end markets in Europe and America.”

In 2018, it was the first year of the official operation of the FAW Jiefang Engine Business Department. The Business Department will also always adhere to its own development path and go all out to build “China's leading, world-class” engine products, which will condense stronger kinetic energy for FAW’s independent business. Create more value for users and contribute more to building a prosperous, civilized, democratic and harmonious socialist modernized country.

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